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Home > Maintenance & Modifications > Overfilled rear diff, how big an issue? |
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jules Member Since: 13 Dec 2007 Location: The Wilds of Warwickshire Posts: 5062 |
The diffs have different spec oils
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6th Mar 2021 5:35 pm |
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MotionInc Member Since: 17 Jun 2019 Location: North America Posts: 1358 |
In my opinion, the lower number on gear oil is more relative to climate temps. 75 is more viscous at lower (colder) temps.
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6th Mar 2021 7:34 pm |
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Nodge68 Member Since: 15 Jul 2020 Location: Newquay Posts: 2082 |
I added a drain plug while I was rebuilding my replacement diff. I can't see how it can be overfilled anyway, at least not by a huge amount, and I reckon a few extra ml of oil in there can only be a good thing, as the tail bearing doesn't get nearly enough oil. I use this oil in all final drive components, although the bottles are upright in the real world.
2009 Rimini Red SE TD4. Gone. 2006 Tonga Green i6 HSE. Gone. Audi A5 convertible, my daily driver. 1972 Hillman Avenger GT, the project. |
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6th Mar 2021 7:39 pm |
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MotionInc Member Since: 17 Jun 2019 Location: North America Posts: 1358 |
I am a big fan or both Amsoil and Liqui Moly.....the engine Ceratec is very good stuff used annually.
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6th Mar 2021 9:03 pm |
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riverblanche Member Since: 11 Apr 2019 Location: Retford'ish Posts: 438 |
Hi,
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6th Mar 2021 9:10 pm |
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Nodge68 Member Since: 15 Jul 2020 Location: Newquay Posts: 2082 |
I used 75w90 in my manual box this time, as that's what I had. It's fine, actually the changes are smoother and lighter than with the old oil. I'll leave it for a bit, and see how it goes. The PTU got liquid molly 75w90 too. Hyundai Ioniq 5 Ultimate. The family car. 2009 Rimini Red SE TD4. Gone. 2006 Tonga Green i6 HSE. Gone. Audi A5 convertible, my daily driver. 1972 Hillman Avenger GT, the project. |
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8th Mar 2021 9:35 pm |
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Andy131 Member Since: 09 Dec 2009 Location: Manchester Posts: 2187 |
I just don't understand why owners don't drill and tap the base of the differential and fit a drain plug - 10mm or 12mm tapped hole, easy enough to do, it's the only way to guarantee that all the tiny metal particles have been removed from the diff. Tangiers Orange - gone, missing her
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9th Mar 2021 8:43 am |
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Nodge68 Member Since: 15 Jul 2020 Location: Newquay Posts: 2082 |
Not all owners are skilled at such things, just like not all owners can change the various fluids. I fitted a magnetic drain plug to mine, while it was out the car for its rebuild. This way I could clean out all swarf from the drilling and tapping operation. It's definitely worth doing, which is why I did. Hyundai Ioniq 5 Ultimate. The family car. 2009 Rimini Red SE TD4. Gone. 2006 Tonga Green i6 HSE. Gone. Audi A5 convertible, my daily driver. 1972 Hillman Avenger GT, the project. |
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9th Mar 2021 9:24 am |
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Bobupndown Member Since: 26 Dec 2014 Location: Upside down behind the TV! Posts: 2816 |
Your diff case is aluminium, a magnet won't pick up aluminium swarf. Landrover - turning owners into mechanics since 1948
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9th Mar 2021 9:45 am |
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Andy131 Member Since: 09 Dec 2009 Location: Manchester Posts: 2187 |
I forget sometimes that not everyone has a garage full of tools and a passion for fixing stuff - thank goodness that we all have different talents, otherwise the surgical team that gave me a heart bypass might not have been so successful. But I am sure that a local independent garage would be capable of the job.
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9th Mar 2021 10:12 am |
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CliveS Member Since: 04 Jun 2016 Location: Littleborough Posts: 204 |
I drained mine with a Lidl 12V pump just a few days ago, had to use the small size pipe (about 6mm) for pickup and fiddle with it a bit to get it to pick up from as low down as possible, (why they didn't fit a drain plug is beyond me, presumably the bean counters at work.)
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9th Mar 2021 10:41 am |
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Nodge68 Member Since: 15 Jul 2020 Location: Newquay Posts: 2082 |
No it won't, but as the aluminium doesn't wear in normal use, the magnetic plug collects any steel particles that might get removed from the gears under normal use.
It's an easy thing to forget. Hyundai Ioniq 5 Ultimate. The family car. 2009 Rimini Red SE TD4. Gone. 2006 Tonga Green i6 HSE. Gone. Audi A5 convertible, my daily driver. 1972 Hillman Avenger GT, the project. |
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9th Mar 2021 10:59 am |
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Nodge68 Member Since: 15 Jul 2020 Location: Newquay Posts: 2082 |
It's not difficult to do DIY, although you do need the tool to hold the nut, while rotation the spline shaft. I got a low mileage Evoque diff as a replacement, as mine had seized solid. I realised just why these bearings fail in the first place. I couldn't turn the pinion by hand, it actually took 40Nm of torque to rotate it, proving the pinion preload was well out of specs. On rebuilding, I set the preload to a much more sensible 1Nm, so that should be job done for the life of the vehicle. Hyundai Ioniq 5 Ultimate. The family car. 2009 Rimini Red SE TD4. Gone. 2006 Tonga Green i6 HSE. Gone. Audi A5 convertible, my daily driver. 1972 Hillman Avenger GT, the project. |
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9th Mar 2021 11:07 am |
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riverblanche Member Since: 11 Apr 2019 Location: Retford'ish Posts: 438 |
Hi both, I think a lot of owners just wont see the need, unless you are keeping the FL2 for a fair few years or do lots of miles realistically they may only change the diff oil once or twice in their ownership, every 12k is good preventative care and it is a good mod to do but as you say unless you Enjoy the engineering side of things, its just easier to spend another 10 mins to suck the oil out. Our FL2 had done 100k when we bought it and doubt it had been changed before doing only 3-4k miles/year I will consider doing it again in 5 years time unless I find where I put my tap and die set although they could be Whitworth as it did come for my Grandad then it might go on my "To Do" list . my first ever FL2 and I did keep it longer than most other cars! But its now gone way up Norf |
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9th Mar 2021 9:12 pm |
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