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Home > Maintenance & Modifications > 3.2 I6 Common items for high mileage Land Rovers and Volvos
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Boxbrownie



Member Since: 17 Mar 2019
Location: Looe
Posts: 2053

United Kingdom 2007 Freelander 2 i6 HSE Auto Stornoway Grey

Noticed I have a bit of an oil leak from the left top of the engine (top right viewing from front of vehicle) it is from the ancillary component (not sure what it is presently) but might be the vacuum pump maybe?

Is this the area? There is oil weeping from a “plug in” pipe connection which could be a vacuum pipe, looks to be roughly 8mm diameter pipe, sorry no pics at the moment as we are mid long trip doing a family visit.

Hoping this might be the “O ring” vacuum leaks alluded to in above posts. Regards

David

Lovely i6 has now gone, but not me......

Please let me know if anything in my post offends you, as I may wish to offend you again......

Post #378560 20th Sep 2019 8:05 am
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RealBeale



Member Since: 13 Jun 2016
Location: Birmingham Great Barr
Posts: 922

United Kingdom 2007 Freelander 2 i6 HSE Auto Sumatra Black

Do a search for "3.2 vacuum pump seal kit 31401556". 2nd page shows how I changed my vacuum pump seals. Thumbs Up

Post #378563 20th Sep 2019 9:31 am
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p_gill



Member Since: 06 Dec 2011
Location: USA
Posts: 1248

United States 2008 Freelander 2 i6 SE Auto Tambora Flame

Freel2,

I updated the list to include the Radiator, because my friend with a Freel2 had his radiator fail and I broke the Radiator on my S80 while replacing the Prem Air sensor.

Luckily my Freel2 doesn't have a Prem Air sensor.

I am not looking forward to the day when I have to replace the radiator on my Freel2.

The job on my S80 was no fun.

Take care

Paul

Post #393837 6th Jul 2020 11:35 pm
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p_gill



Member Since: 06 Dec 2011
Location: USA
Posts: 1248

United States 2008 Freelander 2 i6 SE Auto Tambora Flame

Freel2,

A good friend had an idler pulley fail and burst a coolant hose on his LR2.

I am doing my best to provide guidance with the repair.





I wanted to share the picture of the disassembly.


Take care

Paul

Post #400703 4th Dec 2020 5:48 pm
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indiana rover



Member Since: 17 Feb 2021
Location: indiana
Posts: 12

United States 2012 LR2 i6 HSE Auto Fuji White

i did it , i didnt consider it as being hard but its pretty involved, i gathered parts first, took about a week but i was taking my time rebuild that vaccum pump as well, Is any special tools involved in changing brakes front pads, and rotors ?

Post #404912 6th Mar 2021 9:38 pm
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indiana rover



Member Since: 17 Feb 2021
Location: indiana
Posts: 12

United States 2012 LR2 i6 HSE Auto Fuji White

My example,

Post #404914 6th Mar 2021 9:59 pm
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p_gill



Member Since: 06 Dec 2011
Location: USA
Posts: 1248

United States 2008 Freelander 2 i6 SE Auto Tambora Flame

Indiana,

Were you trying to upload a picture for your last post?

If you get a chance post a pic or two of your LR2

Thanks

Paul

Post #405345 16th Mar 2021 10:11 pm
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indiana rover



Member Since: 17 Feb 2021
Location: indiana
Posts: 12

United States 2012 LR2 i6 HSE Auto Fuji White

sorry about that dont know why it didnt appear,,how ya doing paul?

Post #405379 17th Mar 2021 6:37 pm
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p_gill



Member Since: 06 Dec 2011
Location: USA
Posts: 1248

United States 2008 Freelander 2 i6 SE Auto Tambora Flame

Indiana,

You are half way there.

Your successfully uploaded to your gallery but you need to add the picture to your post (Click an image to add it to your message.)

I checked your gallery and your LR2 looks really nice

I'll post the picture for you


Click image to enlarge


Thanks

Paul

Post #405381 17th Mar 2021 7:51 pm
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p_gill



Member Since: 06 Dec 2011
Location: USA
Posts: 1248

United States 2008 Freelander 2 i6 SE Auto Tambora Flame

FREEL2,

The Fuel pressure sending unit on my S80 3.2 set a check engine light.

So I replaced it.













Take care

Paul

PS now I need to buy a new sensor, I was planning to use that sensor for the LR2

Post #409187 18th Jun 2021 8:50 pm
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p_gill



Member Since: 06 Dec 2011
Location: USA
Posts: 1248

United States 2008 Freelander 2 i6 SE Auto Tambora Flame

FREEL2 Readers,

I've added the BLUETOOTH phone module to the list of common repairs

Note: I just bypassed mine but I will likely replace it or take it apart and rebuild it at some point.

Thanks

Paul

Post #411163 8th Aug 2021 12:46 am
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merlinj79



Member Since: 13 Aug 2019
Location: San Diego
Posts: 315

United States 2008 LR2 i6 S Auto Tambora Flame
Coolant System Stress Test (3.2 i6)

Just gave my 3.2 a real-world coolant system stress test...

150K, was planning to do water pump, hoses, radiator, oil & tranny cooler myself but got busy before a road trip. Towed a trailer in the Sierra Nevadas in 110 *F heat, I did use an OBDII guage to keep coolant temps mostly under 105* C, with a short excursions to 110*C.

Made it to my vacation home (ten hour drive), but the PCV hose sprung a leak the next morning after cooling down over night. Got that and some hoses replaced at a good but expensive local shop (mountain town, few options). A couple days after that I had to go get another trailer and pull it up a mountain pass... then the radiator sprung a leak.

Ended up getting hoses, water pump, drive belt, idler/tensioner, radiator, oil & tranny coolers done since it seemed that the cooling system was at the end of it's line.

So 150K looks like the limit, probably should replace all that stuff at 120K if you're doing severe duty. I was using dexcool, will now switch to a G13 spec.

At least it didn't strand me anywhere.

Post #411194 8th Aug 2021 4:16 pm
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p_gill



Member Since: 06 Dec 2011
Location: USA
Posts: 1248

United States 2008 Freelander 2 i6 SE Auto Tambora Flame

Merlin,

G13 is the way to go.

I like the way you are thinking about this.

If I am understanding you correctly you are recommending that the Radiator be changed preemptively at about 13 years along with the other coolant hoses.

Essentially move it from a repair item to a maintenance item.


This an interesting suggestion and worth considering.


I was thinking that the list should be expanded for the 20 year mark and I was planning to include all coolant hoses. Because the S80 and LR2 use the same coolant hoses I am buying them one at a time when I place an order for some other reason. This way I will have all of the hoses on the shelf just in case something happens. I did the same for the Ignition coils and Volvo Spark Plugs. This way I can fix any problem the same day. Note: the radiator for the Volvo has a special (expensive) Ozone elimination coating and I had to replace it because the sensor attached to it failed and I broke the Radiator trying to replace the sensor.

One piece of supporting information the Plastic Thermostat housing that I removed from my LR2 is showing signs of degradation, I think it looks like crazing if you know what this is. I suspect that this is the same plastic used for the radiator and coolant hose connections.

Do you have any picture of what part actually failed or do you know the part number?

I am glad to hear that you got it sorted.

Take care

Paul

Post #411203 8th Aug 2021 8:40 pm
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merlinj79



Member Since: 13 Aug 2019
Location: San Diego
Posts: 315

United States 2008 LR2 i6 S Auto Tambora Flame

Not sure if the "wear" is more related to age or mileage, probably some of both but the failures did not appear to be corrosion induced, probably seals given the locations. The radiator leak was in a bottom corner, where the tubes meet the manifold. I ran the dexcool spec orange coolant up until now.

Miles would mean hot & cold cycles and vibration. Age would tend to cause seals and even plastic to harden/crack + metal corrosion. Normal operating temp would increase the rate of corrosion, so that's a mileage thing too.

I guess to be safe I'd say 12 years/150K for normal driving, 10 years/120K for severe duty. If you only drive local you could wait for something to leak and then get it all done together. If you travel, I'd suggest pre-emptive... that's what I *intended* to do.

I'll post part numbers when my wife gets home with the car.

Post #411224 9th Aug 2021 2:17 pm
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p_gill



Member Since: 06 Dec 2011
Location: USA
Posts: 1248

United States 2008 Freelander 2 i6 SE Auto Tambora Flame

_________________________________________________________________
Serpentine Belt Replacement Volvo S80 V70 XC70 XC60 3.2 and Land Rover LR2
_________________________________________________________________
OE PARTS LIST-----------------------Land Rover Part #---Volvo Part #
Serpentine Belt-----------------------LR003570-----------31251046
Tensioner-----------------------------LR004667------------31401286
Idler Pulley---------------------------LR006076------------31401193
O-ring for Power steering pump-----LR009387-----------
Overdrive pulley----------------------LR005993-----------31316803
__________________________________________________________________
OEM Substitute Parts
Continental Belt-------------CON-6K1200
INA Tensioner--------------INA-5340324100
FEBI Idler Pulley-----------FEB-37515
INA Overdrive pulley---------INA-5350195100
Note: I used a simpler overdrive pulley from :Pro-Parts Sweden 28436803



Procedure

- Disconnect the battery electrical connections (B- then B+)

- Also disconnect the hold down clamp



- Remove the battery




- Remove the battery tray

- On the S80 the Hood (Bonnet) release cable will be in the way




- Remove the bolts shown and brackets (I rotated the upper bracket upside-down and it slipped out)



- Compress the tensioner


Click image to enlarge




- Remove the Bolts for the AC Compressor




- Remove the mounting bolt for the tensioner

- Remove the tensioner




Remove the two small Torx bolts that clamp the Spring coupler to the Pump Pulley

No picture of the bolts for the Power steering pump but those had to come out as well.

- Two hidden bolts and a bracket with two more bolts

To make the job significantly easier the high pressure connection for the power steering needs to be removed.

Based on what i read on the Volvo forums removing this connection could result in a leak to prevent this I replaced the O-ring




Remove the bracket under the AC compressor (I marked mine to make sure it went back to the same place)

Click image to enlarge





The Overdrive Pulley is now accessible (pry off the cap using a pic tool)

Click image to enlarge


Click image to enlarge





You will need a tool like this to remove the pulley

Click image to enlarge





Pulley removed

Click image to enlarge



New Pulley installed

Click image to enlarge





Challenges
_____________________________________________________________
1) I was only able to move the AC compressor slightly out of the way
2) The bolts for the power steering pump pump were hard to get to
3) Removing and installing the tensioner was difficult
4) The spring coupling between the water pump and the power steering pump is very confusing


Reassembly tips
__________________________________________________________________________
- be sure to reinstall the alignment pin for the power-steering to water-pump connection

- Volvo will sell you this part (I reused mine and wrapped it in Teflon tape)



- Spring coupling from the Power steering pump to Water Pump

- Make sure that the end of the spring is secure in the correct location (Green Arrows)

- I wasn't careful enough and I assembled the spring so that the end was near the red arrow.

Click image to enlarge

Post #420097 3rd Apr 2022 7:17 pm
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