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Home > Technical > Alternator pulley removal, NOT!
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andyk159



Member Since: 19 Nov 2014
Location: Skegby
Posts: 369

United Kingdom 2010 Freelander 2 TD4 HSE Auto Stornoway Grey
Alternator pulley removal, NOT!

I've had rumbling noise from front of engine which I suspected was tensioner or alternator pulley from reading up on here.

As I could not do alternator myself (no tool) if it was that, I asked local garage to have a look.

They confirmed alternator pulley BUT they could not get it off! They broke both their alternator tools trying to remove but siezed solid.

They've put back together for now but I obviously need to get it sorted before it causes other damage.

Anyone else had this issue, if so what was solution?

I'm looking at perhaps having to replace whole alternator if no other solution (£££)

HELP Andy
Freelander2 HSE (59 Plate, MY10 spec)

Post #426441 2nd Nov 2022 1:25 pm
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Rommel



Member Since: 20 Aug 2017
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England 2013 Freelander 2 TD4 XS Manual Fuji White

If the Alternator is Rumbling I would have thought it was a bearing in which case a new altwernator would be the answer? 2013 FL2 XS.
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Post #426442 2nd Nov 2022 1:36 pm
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andyk159



Member Since: 19 Nov 2014
Location: Skegby
Posts: 369

United Kingdom 2010 Freelander 2 TD4 HSE Auto Stornoway Grey

Rommel, no it's the pully clutch definitely.

Further to this I've been reading up about alternator removal here

https://www.freel2.com/forum/topic13596.ht...or+removal

and it seems pully needs to come off to access all the bolts.

Oh no! Andy
Freelander2 HSE (59 Plate, MY10 spec)

Post #426443 2nd Nov 2022 1:45 pm
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3landertwo



Member Since: 27 May 2020
Location: UK
Posts: 1127

I had this tensioner problem, then the alternator locked solid and caused the aux drive belt to melt on ALL pullies !!!

£500 later fixed. I had to buy a new (not exchange as alternator was so gone garage would not be able to exchange) alternator. and have ALL pullies cleaned up, what a job.

Post #426444 2nd Nov 2022 1:57 pm
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moestr7v8



Member Since: 17 Dec 2019
Location: wiltshire
Posts: 111

England 

Hi Andy we had the same problem a few weeks ago with our 09 HSE so we took the car to a local independent Land Rover dealer Joyce Land Rover Trowbridge, and they told me straight away what the problem was, booked it n and did the job and the car is great again so we will definitly be booking the car in with them when the next service is due.
Cheers
Moe

Post #426468 2nd Nov 2022 10:01 pm
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p_gill



Member Since: 06 Dec 2011
Location: USA
Posts: 1236

United States 2008 Freelander 2 i6 SE Auto Tambora Flame

Andy,

The tool that I have had difficulty removing the pulley.

This is for a 3.2 with a Bosch Alternator but I have also used the same toll for my Audi 2.0T.


To over come this I use an air gun to spin the alternator using only the splined tool and then I reversed the direction with the alternator rotor spinning and it came free.


I think it was Anti-Clockwise to bring it up to speed and then Clockwise to remove it.

So Instead of using a tool to hold the rotor in place I used inertia to my advantage. Isn't physics fun?


The easiest path forward may be to get a rebuilt Alternator.


Let us know.


Also if the Overdrive pulley is broken (seized solid) then the belt and tensioner should be taking a beating.

Take a look at this video.

If the Belt/Tensioner isn't bouncing around then the urgency to fix the Alternator is less than if it is bouncing a lot.



Good luck

Paul

Post #426485 3rd Nov 2022 3:37 pm
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andyk159



Member Since: 19 Nov 2014
Location: Skegby
Posts: 369

United Kingdom 2010 Freelander 2 TD4 HSE Auto Stornoway Grey

As it looks like alternator is going to have to come out to fix this, I've decided, as per Paul's comment, to replace whole alternator whilst I'm at it. As it has done 122k miles might as well to be sure all ok. I can get a reconditioned exchange unit for £122 so not bad. Tensioner and belt as well of course. Andy
Freelander2 HSE (59 Plate, MY10 spec)

Post #426495 3rd Nov 2022 9:02 pm
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Walenut



Member Since: 17 Jun 2012
Location: Midlands
Posts: 116

United Kingdom 2010 Freelander 2 TD4_e XS Manual Lago Grey

Bit of info that might help anyone looking to do this job:

The OEM pulley (Alternator Freewheel Clutch) is made by Schaeffler INA part No. 535005910

You can cross check that it's the correct part against the number on the pulley it's self. Mine was INA F-232369.07. The part above covers F-232369.04/.05/.07 & F-232369.08.

The correct torque setting is 85Nm.

I managed to pick up both the pulley and the special tool from amazon.

Tool set: BGS 4246 Alternator Bit/ Bit Socket Set.

Pulley: LUK 535005910 Freewheel Alternator.

I removed the alternator form the car. Process as per Haynes manual. There's a good video on youtube. Great tip from it. Put some grease on the Alternator lugs when reinstalling. It's a tight fit, this made it easier.

You'll also need a fuel filter.

Post #445242 10th Oct 2024 8:06 am
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Wonderdust



Member Since: 23 Mar 2020
Location: Bucks
Posts: 165

United Kingdom 2013 Freelander 2 SD4 HSE Lux Auto Santorini Black

Need to do mine very soon, Walenut do you remember what thread the pulley nut/bolt is, right or left?

Thanks in advance.

Post #445250 10th Oct 2024 2:56 pm
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Walenut



Member Since: 17 Jun 2012
Location: Midlands
Posts: 116

United Kingdom 2010 Freelander 2 TD4_e XS Manual Lago Grey

Standard right hand thread. Thumbs Up

Post #445256 10th Oct 2024 6:43 pm
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