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Black Free 2



Member Since: 20 May 2017
Location: hampshire
Posts: 46

United Kingdom 
Intercooler replacement question/advice please

Hi all

I have found a number of threads that explain how to replace an intercooler and whilst I dread trying to get the bumper off (it looks very long winded) I am determined to give it a go. I have two questions, firstly:

1. Whilst I have the intercooler off would it be wise to replace any intercooler hoses and if so are they a pig to change? Once again I have done a lot of research and they do seem very hard to access the connectors, work out the route, and to know which hoses I need!!

2. Obviously I need to buy a new intercooler; there seem to be loads available on ebay but I would not know a good one from a bad one as they all look the same! Is there anything specific that I should be looking out for/avoiding/or a good affordable supplier of quality parts etc worth checking out instead of ebay etc etc?

Any advice would be really welcomed. Thanks in advance.

2008 Freelander 2 diesel automatic.

Post #327826 26th Jul 2017 7:06 pm
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dorsetfreelander



Member Since: 20 Jul 2013
Location: Dorset
Posts: 4354

United Kingdom 2014 Freelander 2 SD4 XS Auto Loire Blue

there is a video on here on how to take the front off, it's not that difficult and last time it took me about 25 minutes

 3 x FL1 2 manual + 1 auto
5 x FL2 4 manual + 1 auto
Now Discovery Sport P250 MHEV SE

Post #327829 26th Jul 2017 7:44 pm
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Black Free 2



Member Since: 20 May 2017
Location: hampshire
Posts: 46

United Kingdom 

Thank you for that. I did find that one in my searching but really good to know you managed it without problem. I have a few other minor jobs to do whilst I have the bumper off so it will all be good practice. I know that removing the intercooler is supposed to be easy but it is the pipework I am baffled about. Thanks again for the help.

Post #327830 26th Jul 2017 7:57 pm
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westville



Member Since: 12 Jun 2015
Location: Dunston
Posts: 1096

United Kingdom 2013 Freelander 2 TD4 GS Manual Fuji White

This may help as well - remember to take pictures and keep us posted on what you get up to in there Thumbs Up
 No Longer the owner of a 2013MY Fuji White GS

"Fiat Lux" a philosophy not a car

Post #327870 27th Jul 2017 9:30 am
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Yorky Bob



Member Since: 28 Apr 2015
Location: Yorkshire
Posts: 4561

United Kingdom 2013 Freelander 2 TD4 GS Manual Firenze Red

Firstly what was the fault that made you decide you need a new inter-cooler ? Was it oil in the coolant ? FL2 MY10 TD4 GS traded in at 2 years
FL2 MY13 TD4 GS Current

Post #327874 27th Jul 2017 10:27 am
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Black Free 2



Member Since: 20 May 2017
Location: hampshire
Posts: 46

United Kingdom 

westville wrote:
This may help as well - remember to take pictures and keep us posted on what you get up to in there Thumbs Up


Thanks for that, that is brilliant! I have been having a real headache trying to work out all the various different pipes that are for sale. I thought there must be some mistake as there are so many bits but now I can see why. Very Happy

Post #327894 27th Jul 2017 6:08 pm
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Black Free 2



Member Since: 20 May 2017
Location: hampshire
Posts: 46

United Kingdom 

Yorky Bob wrote:
Firstly what was the fault that made you decide you need a new inter-cooler ? Was it oil in the coolant ?


It was the garage (a very reputable Indy) telling me I needed one (they spotted it when it went in for a service). It is in fact obvious to see as there is oil on the front of the car and the intercooler! I have also been told that the throttle body may also be playing up but it may just be the leaky intercooler instead.

Post #327895 27th Jul 2017 6:14 pm
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andyk159



Member Since: 19 Nov 2014
Location: Skegby
Posts: 369

United Kingdom 2010 Freelander 2 TD4 HSE Auto Stornoway Grey

If the oil is on the offside, left from front of car, and coming from the lower grill on the bumper might just be the hose clip loose or cutting into rubber where it joins intercooler. Common problem according to my Indy, just a bu##er to get to. Small hands and a long long socket required. Mine being done next week whilst in for rear diff! Andy
Freelander2 HSE (59 Plate, MY10 spec)

Post #327897 27th Jul 2017 6:55 pm
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Yorky Bob



Member Since: 28 Apr 2015
Location: Yorkshire
Posts: 4561

United Kingdom 2013 Freelander 2 TD4 GS Manual Firenze Red

Black Free 2 wrote:
Yorky Bob wrote:
Firstly what was the fault that made you decide you need a new inter-cooler ? Was it oil in the coolant ?


It was the garage (a very reputable Indy) telling me I needed one (they spotted it when it went in for a service). It is in fact obvious to see as there is oil on the front of the car and the intercooler! I have also been told that the throttle body may also be playing up but it may just be the leaky intercooler instead.


How much is that inter-cooler fitted ? Big Cry One of those situations then were the odd pint of oil and a power-wash at a few quid could get you a long way Whistle FL2 MY10 TD4 GS traded in at 2 years
FL2 MY13 TD4 GS Current

Post #327907 27th Jul 2017 8:15 pm
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Black Free 2



Member Since: 20 May 2017
Location: hampshire
Posts: 46

United Kingdom 

andyk159 wrote:
If the oil is on the offside, left from front of car, and coming from the lower grill on the bumper might just be the hose clip loose or cutting into rubber where it joins intercooler. Common problem according to my Indy, just a bu##er to get to. Small hands and a long long socket required. Mine being done next week whilst in for rear diff!


It is on the near side side of the intercooler. As mine may also need a throttle body and I would not know where to start with that I am tempted to just pay up and get it done properly - I do trust the Specialist to do only what is required. I will just check the hose though so thanks for the tip.

Post #327910 27th Jul 2017 8:52 pm
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Black Free 2



Member Since: 20 May 2017
Location: hampshire
Posts: 46

United Kingdom 

I have plucked up some Dutch courage and decided to replace the intercooler myself afterall and if the throttle body needs replacing I will have a go at that Very Happy . Having searched on-line for a new intercooler some sellers say there are possibly three different intercoolers for the Freelander 2 yet others sell one intercooler to fit all Freelander 2 diesel 2.2s! Does anyone know the truth? Is there one that will fit all or do I need to take my chassis number to Land Rover and see if I can get them to give me the right part number? Cheers.

Post #328114 30th Jul 2017 7:31 pm
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westville



Member Since: 12 Jun 2015
Location: Dunston
Posts: 1096

United Kingdom 2013 Freelander 2 TD4 GS Manual Fuji White

There are at least 2 Intercoolers for sale on Gumtree at the moment
Incl this one new for £80 - always worth making an offer https://www.gumtree.com/p/car-replacement-...1256260633 No Longer the owner of a 2013MY Fuji White GS

"Fiat Lux" a philosophy not a car

Post #328122 31st Jul 2017 6:26 am
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Black Free 2



Member Since: 20 May 2017
Location: hampshire
Posts: 46

United Kingdom 

Thank you for that. I had not even thought about Gumtree as they are usually collection only sales. The interesting thing about those adverts is that they both say they are for 2006 - 2014 Freelander 2s so maybe there is just one intercooler for all of them!

Post #328149 31st Jul 2017 10:20 am
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Black Free 2



Member Since: 20 May 2017
Location: hampshire
Posts: 46

United Kingdom 

All done! It took me a total of about 6hrs to complete but it is up and running again which is a good result as it is the first big job I have done on it. Hopefully you will see in the pics below just how bad the leak in the intercooler was and what effect it had had on the area around it. I could have done it in less time but whilst I had the bumper off I took the opportunity to seal up the parking sensors with silicone sealant as they always went nuts after heavy rain! I also Had to glue back on the fog light cowls as they were hanging of behind the bumper.


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Post #329108 13th Aug 2017 7:55 pm
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westville



Member Since: 12 Jun 2015
Location: Dunston
Posts: 1096

United Kingdom 2013 Freelander 2 TD4 GS Manual Fuji White

Nice One Thumbs Up your driveway looks as though the car exploded! No Longer the owner of a 2013MY Fuji White GS

"Fiat Lux" a philosophy not a car

Post #329115 14th Aug 2017 1:30 am
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