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Home > Technical > cylinder head replacement td4 2.2 2007
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french dave



Member Since: 01 Jan 2025
Location: calvados
Posts: 6

France 2007 Freelander 2 TD4 SE Manual Indus Silver
cylinder head replacement td4 2.2 2007

good evening. following a cam belt snapping, after only 25,000 miles, i am going to buy a secondhand head complete with cams etc.
I have changed many head gaskets of k series engines in MGf an MGTf, which is mid engined and a real tight space to work in.
What are the difficult parts to remove to get the head off?
any advice welcome

Post #447256 17th Jan 2025 8:35 pm
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french dave



Member Since: 01 Jan 2025
Location: calvados
Posts: 6

France 2007 Freelander 2 TD4 SE Manual Indus Silver

no replies or tips?

Post #447375 22nd Jan 2025 6:40 pm
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OxonPete



Member Since: 11 Jun 2024
Location: S. Oxfordshire
Posts: 68

England 2012 Freelander 2 SD4 HSE Lux Auto Santorini Black

Salut French Dave,

Not having done this job I can’t give any tips, but as I said on a previous post the engine is basically an
HDI……lots in France…..very well known in 1.6 /2.0 ltr guise……..
I have seen a lot of FL2 head removal videos on YouTube but it’s all about the 3,2 petrol…..obviously troublesome….as the K Series used to be. Have seen videos by Alan Howatt on YouTube about the Mondeo 2.0diesel……basically the same as I said…….useful to see the basic engine dismantling process…..
Worth a look…….
Lots of bits to take off…..confined space but if you’ve done same job on MG K Series should not be too bad.

Bon Courage …..Pete FL2 SD4 HSE Lux Auto MY 2012— current
D2 TD5 HSE Man MY 1999 470kmls….gone 2014 ….lovely engine..chassis rotten
D1 300TDI Man MY 1996 56kmls….gone 1999…D2 much better
Wife’s FL1 1.8P MY 2001 32kmls …gone 2007…has Mini since.

Post #447376 22nd Jan 2025 6:54 pm
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robblue



Member Since: 10 Jan 2017
Location: cornwall
Posts: 269

United Kingdom 2012 Freelander 2 SD4 XS Auto Santorini Black

french dave , you will need a new set of head bolts for it as they are stretch bolts .
whats it like in calvados theses days i used to live out there back in the mid 2000s Thumbs Up 2009 FL2 S now gone
2011 FL2 HSE AUTO
2012 FL2 XS AUTO
2000 Kawasaki er 5

Post #447394 23rd Jan 2025 10:50 am
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french dave



Member Since: 01 Jan 2025
Location: calvados
Posts: 6

France 2007 Freelander 2 TD4 SE Manual Indus Silver

We are between st lo and vire. Love it, been here 22 years. Yes knew they are stretch boths much like the mgtfs I have worked on. still not sure its worth repairing. Only paid £750 for the car last year, but have paid 32% import tax and carte grise fees, to make it road legal in france

Post #447402 24th Jan 2025 9:14 am
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AndyP



Member Since: 09 May 2007
Location: Reading
Posts: 103

United Kingdom 2007 Freelander 2 TD4 GS Manual Sumatra Black

I've only changed the exhaust camshaft which is easy enough , the head involves shedding the exhaust manifold / turbo which is another level with poor access for a DIY mechanic.
You may however be in luck as often the rockers sacrifice themselves keeping the valves intact.
You'll see this once you get that far , and it would be worth just trying replacing the broken ones.

Bon Chance

Post #447539 30th Jan 2025 9:08 am
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Luke G



Member Since: 26 Jan 2019
Location: Australia
Posts: 90

2010 Freelander 2 TD4 HSE Auto Narvik Black

I had to take the head off my Freelander after a nut got sucked into one of the cylinders and I had to replace 4 valves. It’s not a challenging motor to strip down, particularly once you remove the panel on the firewall which gives fantastic access. Putting it back together wasn’t too bad, admittedly I paid a mate of mine who is a mechanic to help me out for a day as I wasn’t confident getting the timing all set up. He also brought a digital torque wrench which was handy. Everything else bolted together pretty easily, we did have problems bleeding the fuel system but I found the most effective way was to use a brake bleeder attached to a compressor and sucking the fuel through the return line from the injectors which solved the problem. The cars still going 50 000 kms later, in hindsight I probably wish I’d done the rocker arms at the same time as I’ve read of them cracking. I did replace all the valve stem seals and all the gaskets including the head gasket while it was apart. I took a heap of photos as I stripped it down which helped when putting it back together, as did the Haynes and factory manuals.

Post #447542 30th Jan 2025 9:58 am
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Boxa



Member Since: 01 Apr 2024
Location: Coventry
Posts: 103

United Kingdom 2013 Freelander 2 TD4 Dynamic Auto Santorini Black

Have you checked the rockers as these often break and save the valves from damage ? ive done a head on a freelander 2 and its not a bad job just take your time you don't need to remove the turbo just undo the long exhaust manifold bolts and the manifold will move away slightly giving you enough room to slide head up everything else is just common sense just put everything in piles with its respective bolts nuts etc that way its not a major puzzle when refitting BUT definitely CHECK your rockers before you dive in as you might be lucky and only have broken a few off those

Post #447564 31st Jan 2025 2:44 am
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Grimdog



Member Since: 08 Sep 2020
Location: Wakefield
Posts: 330

United Kingdom 2010 Freelander 2 TD4_e HSE Manual Barolo Black

french dave wrote:
We are between st lo and vire. Love it, been here 22 years. Yes knew they are stretch boths much like the mgtfs I have worked on. still not sure its worth repairing. Only paid £750 for the car last year, but have paid 32% import tax and carte grise fees, to make it road legal in france


How did you get on with the Douanes, convincing them you only paid £750 for the car?
Imported an X type a couple of years ago. Only paid £1400 for the car, but the Douane valued it at £7k for import purposes 😮😮😮. Had to threaten an appeal before they accepted the purchase price ( backed up by receipt, bank statements etc ). Perhaps they don't deal with many imports in rural Indre lol.

Post #447569 31st Jan 2025 8:37 am
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