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![]() | Home > Technical > EGR fault - limp mode - and fix |
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jules Member Since: 13 Dec 2007 Location: The Wilds of Warwickshire Posts: 5056 ![]() ![]() ![]() |
56K miles Jules |
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I Like Chips Member Since: 25 Jun 2017 Location: Ascott Under Wychwood Posts: 1544 ![]() ![]() ![]() |
Sorry Jules I won't be able to use my AP 200 till Sunday. I was expecting you to say it's don 150,000 miles. Stuff happens but wondering why it's gone at so early a mileage. Have you had trouble with the O2 sensor |
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jules Member Since: 13 Dec 2007 Location: The Wilds of Warwickshire Posts: 5056 ![]() ![]() ![]() |
This is the first time it has shown any engine related problem.
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jules Member Since: 13 Dec 2007 Location: The Wilds of Warwickshire Posts: 5056 ![]() ![]() ![]() |
Well, thats my jobs for the weekend sorted: Ordered EGR valve from Island4x4 yesterday, its arriving today. So better start the dismantling.
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jules Member Since: 13 Dec 2007 Location: The Wilds of Warwickshire Posts: 5056 ![]() ![]() ![]() |
Bit of a start/stop day - lots of interruptions.
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Nodge68 Member Since: 15 Jul 2020 Location: Newquay Posts: 2082 ![]() ![]() ![]() |
The later cooler is an alloy casting by the looks of it, and it has a vacuum valve on the inlet, which the early cars don't get.
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jules Member Since: 13 Dec 2007 Location: The Wilds of Warwickshire Posts: 5056 ![]() ![]() ![]() |
Yes- all the sticky out bits on the EGR make it awkward to get out around all the pipes and wires - very much trial and error - the workshop manual doesnt cover beyond 2012 and so makes it seem a bit easier than it was. Jules |
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jules Member Since: 13 Dec 2007 Location: The Wilds of Warwickshire Posts: 5056 ![]() ![]() ![]() |
Update - All fixed.
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I Like Chips Member Since: 25 Jun 2017 Location: Ascott Under Wychwood Posts: 1544 ![]() ![]() ![]() |
Thanks for the write up, pig of a job |
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Nodge68 Member Since: 15 Jul 2020 Location: Newquay Posts: 2082 ![]() ![]() ![]() |
It's good to prove that an air path calibration could be needed after the EGR is replaced. I wonder how many fail again shortly after replacement, as this important calibration is seldom done. Hyundai Ioniq 5 Ultimate. The family car.
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jules Member Since: 13 Dec 2007 Location: The Wilds of Warwickshire Posts: 5056 ![]() ![]() ![]() |
Out of curiosity what is the going rate for replacing the EGR unit on a FL2 ? Jules |
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jules Member Since: 13 Dec 2007 Location: The Wilds of Warwickshire Posts: 5056 ![]() ![]() ![]() |
FWIW This was the condition of my EGR unit - Ive seen worse
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JonMs Member Since: 25 May 2018 Location: Ilkley Posts: 101 ![]() ![]() ![]() |
Thank you for taking the time to photograph and write this up Jules. I've filed it away for future use! |
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jules Member Since: 13 Dec 2007 Location: The Wilds of Warwickshire Posts: 5056 ![]() ![]() ![]() |
my pleasure Jules |
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