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![]() | Home > Maintenance & Modifications > Roof bar fittings |
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ozjeff62 Member Since: 28 May 2018 Location: Sydney, NSW Posts: 494 ![]() ![]() ![]() |
Give Powerfuluk a go, they sell the fittings as well as bars. MY11 SD4 SE Auto |
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Bobupndown Member Since: 26 Dec 2014 Location: Upside down behind the TV! Posts: 2896 ![]() ![]() ![]() |
I fitted one of the aftermarket kits last year, unfortunately didnt keep the instructions.
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Largered Member Since: 10 Jul 2016 Location: UK Posts: 1978 ![]() |
The old engineering conundrum ........ how thick does a washer have to be, to become a spacer ?
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Sebastian Member Since: 04 Sep 2019 Location: London Posts: 17 ![]() ![]() |
I bought an official Land Rover kit, and I had a go at fitting it today, I say I had a go, because I managed to snap the head off 2 of the Christmas Tree plugs right before I started, and then it started to rain. So I've give it up for now.
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Lightwater Member Since: 21 Aug 2014 Location: Sydney Northern Beaches Posts: 4961 ![]() ![]() ![]() |
Make two indentations with a drill by hand, use a pin vise if you have one, to then turn out with pointy nose pliers.
I used an M10 x 50mm bolt galvanized (NOT zinc plated, & don't use stainless either) as a repair in the outback as the M6 bolt had snapped off. I used about 5 large galvanized washers as spaces. Has to enlarge the hole in the roof rack foot with a round file. Photo of new bolt halfway down this page. https://www.freel2.com/forum/topic32055.html The rear bolt snapped, photo towards bottom of this page. https://www.freel2.com/forum/topic34408.html Use a 21mm socket so you don't slip & stuff up the roof removing the front original bolt. Put teflon tape around thread on new bolts.
A 1/4" drive with 50mm extension is the easiest to tighten up the 4 Allen bolts in the crossbar. Put some bath towels on the roof to protect it while getting things in place. A 2 step ladder/stool to get a bit higher makes life easier. Other problems I had with the roof rack down this page. https://www.freel2.com/forum/topic31435.html Also a 1mm teflon shim in the end of the extrusion to stop squeaking. ![]() Acoustic insulation ARB TPMS 3xARB air compressors After cooler Air tank On-board OCD pressure air/water cleaning Additional 50L fuel Carpet in doors ABE 2x1kg Waeco 28L modified fridge Battery 4x26ah Solar 120w Victron MPPT 100/20 DC-DC 18amps 175amp jumper plug Awning 6x255/60R18 |
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Sebastian Member Since: 04 Sep 2019 Location: London Posts: 17 ![]() ![]() |
Any tips for getting the broken parts of the christmas tree things out? one of them I managed to get about half of it out, but the rest of it is still in there at the bottom. |
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Lightwater Member Since: 21 Aug 2014 Location: Sydney Northern Beaches Posts: 4961 ![]() ![]() ![]() |
Being a threaded hole for an M6 thread. Drill out with a drill bit NO larger than 5mm, nice & square to hole. Use an M6 tap to clean the plastic out, or a paperclip with a small 90° hook on the end should do.
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ozjeff62 Member Since: 28 May 2018 Location: Sydney, NSW Posts: 494 ![]() ![]() ![]() |
As Lightwater has suggested, I drilled out a bit of the broken shaft then used a self-drilling 8G wood screw to pull the Christmas tree out. All of them snapped if I recall correctly - they were about 10 years old, UV light does them no favours. It's not a huge problem. You can use a bolt to clean the threads. MY11 SD4 SE Auto |
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Sebastian Member Since: 04 Sep 2019 Location: London Posts: 17 ![]() ![]() |
Being the first dry day since I started this project I had another go at it today.
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Lightwater Member Since: 21 Aug 2014 Location: Sydney Northern Beaches Posts: 4961 ![]() ![]() ![]() |
I snapped off the M6 bolt in the outback so as quick fix used an M10 x 50mm hot dipped galvanized bolt & about 5 washers to bolt the roof rack down. Have broken both on driver's side.
M6 thread inside the M10, probably about 25mm maximum including the thickness of the M10's 21mm head. Procrastination, mankind's greatest labour saving device! Acoustic insulation ARB TPMS 3xARB air compressors After cooler Air tank On-board OCD pressure air/water cleaning Additional 50L fuel Carpet in doors ABE 2x1kg Waeco 28L modified fridge Battery 4x26ah Solar 120w Victron MPPT 100/20 DC-DC 18amps 175amp jumper plug Awning 6x255/60R18 |
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