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indiana rover



Member Since: 17 Feb 2021
Location: indiana
Posts: 12

United States 2012 LR2 i6 HSE Auto Fuji White

once that bumper and radiator is removed it really opens up the space to work on everything else, i basically went through and ordered all parts mentioned in this post, plus alternator, rebuild the vaccum pump , map sensor connector is broken volvo part number 30658215 going to replace it, any tips to remove hose LR005564 i dont want to mess the pipe up it connects to? i also bought trans cooler lines, how hard or what is the process of adding trans fluid and making sure the level is correct?

Post #404647 28th Feb 2021 3:10 pm
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p_gill



Member Since: 06 Dec 2011
Location: USA
Posts: 1236

United States 2008 Freelander 2 i6 SE Auto Tambora Flame

LR005564

Has three connections

1. Standard hose clamp (Easy to remove)

2. Spring clip latch (remove the spring clip an pull the other hose straight off) Don't lose the spring clip, reinstall it after the hose are disconnected




3. Grey latch to connect to metal pipe (rotate the grey latch and pull straight off, note: it won't be easy)
In the picture you will see a grey button in the slot you need to move that button to the opposite end of the slot





As for the Trans cooler line, I recommend that you leave these attached and then you don't have to worry about the ATF level

Good luck

Paul

Post #404658 28th Feb 2021 6:59 pm
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indiana rover



Member Since: 17 Feb 2021
Location: indiana
Posts: 12

United States 2012 LR2 i6 HSE Auto Fuji White

i would like to thank everyone for the help, i did all of that, taking bumper off really opens things up, i got it back together, new radiator, hoses, thermostat ect..about 3 hours ago , no leaks all is good, so Paul i do want to do trans lines and check fluid level , whats the secret ?

Post #404748 2nd Mar 2021 11:29 pm
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p_gill



Member Since: 06 Dec 2011
Location: USA
Posts: 1236

United States 2008 Freelander 2 i6 SE Auto Tambora Flame

Congratulation of fixing the radiator.


To set the transmission level do the following

1. lift the LR2 and support with Jack Stands (Axel stands for our UK friends) and make sure your LR2 is level

2. remove the shield under the engine

3. start the vehicle (the Torx T40 can only be removed with the vehicle running)

4. Remove the T40 and catch any fluid that drips out

5. Allow the transmission fluid to warm up and it will drip out

6. When the transmission fluid gets to 60C put the Torx T40 back on - you are now at the correct level

You can add some fluid to the transmission cooler lines to compensate for any that dripped on the floor while changing the lines.



The T40 is nested inside a 17 mm hex, this picture shows what that parts look like when removed.

Note: You will only see the bottom of these parts.




This is what you will see




https://www.freel2.com/forum/topic28619.html

Good luck

Paul


Last edited by p_gill on 4th Mar 2021 12:12 am. Edited 1 time in total

Post #404749 3rd Mar 2021 12:27 am
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CraigMate



Member Since: 26 Oct 2020
Location: Suffolk
Posts: 62

United Kingdom 2007 Freelander 2 i6 HSE Lux Auto Indus Silver

Thanks to this amazing thread I was able to complete this job without completely losing my mind.
I replaced the coolant hoses, alternator and drive coupling as well as the thermostat.
In the UK, we salt our roads in winter which results in a great many nuts and bolts being seized and destroyed.
I replaces tons of nuts and bolts, a few hose clamps too.
I also cut the loom on the two secondary flaps in the manifold. I re-joined them with waterproof auto connectors to make it easier in future.
Next up, auxiliary belt and some more coolant hoses!

Thanks again for this thread Very Happy

Post #404783 3rd Mar 2021 10:14 pm
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p_gill



Member Since: 06 Dec 2011
Location: USA
Posts: 1236

United States 2008 Freelander 2 i6 SE Auto Tambora Flame

Craig,

That's great to hear.

Was your Thermostat broken?

Take care

Paul

Post #404791 4th Mar 2021 12:14 am
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indiana rover



Member Since: 17 Feb 2021
Location: indiana
Posts: 12

United States 2012 LR2 i6 HSE Auto Fuji White

yeah there is what i would call a coolant pipe made of metal that hose was connected to that was corroded all is well but if i ever replace water pump i will probally replace that pipe, trans lines, spark plugs, and maybe brakes in the future, could have done it without this forum, thanx

Post #404836 4th Mar 2021 10:27 pm
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CraigMate



Member Since: 26 Oct 2020
Location: Suffolk
Posts: 62

United Kingdom 2007 Freelander 2 i6 HSE Lux Auto Indus Silver

Thank YOU Paul!

There were a few small pieces of thermostat in the block. I put it back togetherlike a jigsawto make sure it was all there. Luckily, the pieces hadn't travelled in to the cooling jacket.
The alternator was easy to replace, as was the drive coupling (belt).
I'll think about the auxiliary belt next month.
Thanks again for this great thread.

Post #404837 4th Mar 2021 10:29 pm
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p_gill



Member Since: 06 Dec 2011
Location: USA
Posts: 1236

United States 2008 Freelander 2 i6 SE Auto Tambora Flame

Craig and Indiana,

I am really glad to hear that this tread was helpful.

I started this thread almost 3 years ago and its been viewed nearly 10K views.

It is really nice to hear that its helpful.

In case you haven't guessed I really like my LR2 and I plan to keep it forever and I want to fix the things that wear out before some expensive part fails because I didn't replace an inexpensive part.

Both of you are now on this path.

And to quote the Mandalorian "THIS IS THE WAY"

Take care

Paul

Post #404865 5th Mar 2021 5:04 pm
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indiana rover



Member Since: 17 Feb 2021
Location: indiana
Posts: 12

United States 2012 LR2 i6 HSE Auto Fuji White

yes we plan on keeping it for life , i like that engine and trans combo, i felt like things were well engineered, and none of the replacement parts said made in mexico or china, we are now looking for another land/range rover , maybe 2015 LR2 or maybe a disco, anything that isnt hybrid, im not ready to learn all of that...thanks for all the help

Post #404977 7th Mar 2021 8:56 pm
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p_gill



Member Since: 06 Dec 2011
Location: USA
Posts: 1236

United States 2008 Freelander 2 i6 SE Auto Tambora Flame

Freel2,

I just watched a video of a XC90 3.2 with a failed Thermostat.

The surprising thing is that the failure mode appears to be non standard.

Common failure mode for 3.2 Thermostat

1. Cracked plastic due to return spring shear force and thermal cycles (Fatigue or Creep rupture is the likely phenomenon)

2. Plastic failure of the O-ring groove at its thinnest section


Mode #1

Click image to enlarge





Failure mode #2

Arrow point at location of the failure, I'll search the internet for the picture of the failed part

Click image to enlarge




New Failure mode







Conclusion

I would need to get a closer look at the actual part to confirm but it appears that the plastic housing has deformed due to heat. Two possible reasons.

1. the coolant leaked out and engine got very hot and this warped the plastic

2. an aftermarket Thermostat was used and it was built with an inferior plastic

Beware of aftermarket parts for components like this.

Here is the video

Thanks

Paul

Post #409112 16th Jun 2021 10:44 pm
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jas267



Member Since: 22 Mar 2023
Location: Florida
Posts: 1

United States 2008 LR2 i6 SE Auto Zermatt Silver
Hi

Hi, I have an LR2 at 214000 Miles and have a leaking heater hose. Can somebody pls educate me on how to DIY replace those. Just a few pics with explanation will be a big big help and would be greatly appreciated.

Post #431139 23rd Mar 2023 5:04 pm
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1powerrack



Member Since: 04 Jan 2020
Location: Manchester
Posts: 55

England 2008 Freelander 2 i6 HSE Auto Zermatt Silver

At the moment I am replacing the thermostat on my i6, I have reached the point where everything is unbolted and ready to remove the inlet manifold, but I find it is impossible to lift out the manifold due to a metal tube protruding from the head at the centre of the manifold, do I have to remove the engine stabilizers on top of the engine and underneath the engine and push the engine back towards the bulkhead to remove the inlet manifold? or is there something that's quicker?

Post #433231 9th Jun 2023 10:48 am
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1powerrack



Member Since: 04 Jan 2020
Location: Manchester
Posts: 55

England 2008 Freelander 2 i6 HSE Auto Zermatt Silver

I have the manifold out, just tried a newer key in the bleed port which had better purchase,

Post #433232 9th Jun 2023 11:39 am
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p_gill



Member Since: 06 Dec 2011
Location: USA
Posts: 1236

United States 2008 Freelander 2 i6 SE Auto Tambora Flame

1powerrack,


The Bleed Port can be unscrewed using a HEX Key


p_gill wrote:
Adding a picture of the bleed port wit the hex key installed

Thanks

Paul



If that doesn't give you enough room then you may need to move the engine back a bit.

Good luck

Paul

Post #433233 9th Jun 2023 1:52 pm
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